Production, quality, maintenance, safety, utilities, traceability, stores, suppliers, workforce and leadership reviews — digitised into a single operating layer with one shared record underneath, sitting on top of the ERP and MES you already run.
It covers ten operating functions: production and OEE, quality and compliance, maintenance and reliability, safety and EHS, utilities/energy/ESG, traceability and genealogy, warehouse and supply chain, procurement and supplier management, workforce and skills, and a control tower over all of them. Paper logbooks, Excel trackers and messaging-app follow-ups become configured digital workflows with owners, due times, escalation paths and an audit trail. It runs alongside your existing ERP, MES, QMS and SCADA rather than replacing them.
We sequence functions by what's actually costing you. For most plants that's production and maintenance; for regulated plants it's usually quality and traceability. It is almost never everything at once.
Every plant has its own logic — its own approval chains, its own reason codes, its own definition of a good part. Workflows get configured to match how your plant works, not to a generic template.
If capture is slower than the whiteboard it replaces, adoption fails regardless of how good the reporting is. Interfaces are built for gloved hands, poor lighting and a shift running behind.
A dashboard on top of incomplete data is worse than no dashboard, because people act on it. We establish reliable capture before we put a screen in the plant head's office.
Your ERP stays. Your MES stays. We integrate to them so that plans, orders and actuals reconcile automatically instead of being re-keyed at the end of a shift.
Live output, downtime and performance captured at source instead of reconstructed the next morning.
Inspection, deviation and corrective action running as a closed loop with an audit trail.
Preventive, breakdown and condition-based maintenance in one asset history.
Compliance evidenced continuously instead of assembled before an audit.
Your second-largest controllable cost, managed per shift rather than per bill.
A searchable thread from raw material receipt to the pallet that left your gate.
Real inventory positions tied back to the job that consumed the material.
Supplier performance and operator capability as running records, not annual exercises.
One live command view with exceptions that carry an owner and a clock.
| Model | Scope | Typical duration |
|---|---|---|
| Line Pilot | One line or one cell, fully digitised end to end with a measured before and after. The internal proof case for a wider rollout. | 6–10 weeks |
| Function Deployment | One or two functions — typically production and maintenance — deployed plant-wide. | 8–16 weeks |
| Connected Floor Programme | Full multi-function digitisation across the plant, with connectivity, integration, adoption and support. | 4–12 months |
| Multi-Site Rollout | Standardised template deployed across the plant network with central governance. | 6–24 months |
A fixed-scope engagement. We walk your floor, map where data breaks down, and hand you a costed roadmap — whether or not you build any of it with us.