The most common ending for a manufacturing digitisation programme isn't failure — it's a system that technically works and nobody uses. We treat adoption as a designed workstream, prove the numbers actually moved, support the thing afterwards, and build the playbook that gets you from one plant to all of them.
Because the reasons these programmes fail are rarely technical. Executive sponsorship fades once the pilot budget ends; supervisors keep the parallel spreadsheet because it's faster; nobody proves the business case actually landed, so funding for phase two never appears. Adoption work addresses all three: redesigning daily management routines around the system, training and supporting frontline users properly, and tracking benefit realisation with the same rigour as the build.
If the morning meeting still runs off the old spreadsheet, the new system is additional work and will be abandoned. We redesign the daily management routine so the system is the path of least resistance rather than a parallel obligation.
Supervisors decide whether a system lives or dies. If the shift-in-charge isn't fluent and convinced, no amount of operator training compensates.
Completion rates, capture latency, override frequency and parallel-record usage are tracked and reviewed. Declining adoption is a leading indicator of failure and it is visible months before anyone says so out loud.
We baseline before go-live and measure after, in the same units the business case used. Where the number didn't move, we say so and investigate — a programme that can't be honest about its own results can't be trusted about the next phase.
The second site is where you decide what is standard and what is legitimately local. Getting that boundary right is the difference between a rollout and eight separate projects.
Finding out whether the system is genuinely being used, and where it isn't.
The organisational work that makes a technical change stick.
Building capability that survives shift rotation and turnover.
Rebuilding the operating rhythm around the new system.
Proving what actually changed, with the same rigour as the build.
Keeping the system healthy and improving after we hand over.
Getting past the first plant without restarting each time.
Restarting something that stalled — including work we didn't do.
Making your team self-sufficient rather than dependent on us.
| Model | Scope | Typical duration |
|---|---|---|
| Adoption Sprint | Diagnostic and intervention on a live system where usage is declining. | 3–6 weeks |
| Change & Enablement Workstream | Runs alongside a build programme from design through to post-go-live stabilisation. | Duration of build |
| Orbit Care | Ongoing managed support, monitoring, enhancements and upgrades. | Annual retainer |
| Multi-Site Rollout Programme | Templated deployment across the plant network with central governance. | 6–24 months |
| Programme Recovery | Assessment and completion of a stalled implementation, including third-party work. | Variable |
A fixed-scope engagement. We walk your floor, map where data breaks down, and hand you a costed roadmap — whether or not you build any of it with us.